Process | Raw Material | Criteria | Specification | Frequency | Sampling | Tools/Equipment | Record |
Receiving Raw Material |
Silicone Rubber Catalyst
(Curing agent) Ink and Paint Thinner | Quantity | 1. Supplier DO
2. Material Label | Every received lot | Counting every boxes | Visual checked | Raw material stock card |
| Hardness | 1. Supplier DO
2. Material Label | Every received lot | Every type of hardness | Hardness tester machine | Incoming material inspection record |
| Colour | 1. Supplier DO
2. Material Label | Every received lot | Every type of material colour | Visual checked | Supplier DO |
| Material Type | 1. Supplier DO
2. Material Label | Every received lot | Every boxes | Visual checked | Supplier DO |
| Quantity | 1. Supplier DO
2. Material Label | Every received lot | Counting every dump | Visual checked | Raw material stock card |
| Material Type | 1. Supplier DO
2. Material Label | Every received lot | Every boxes | Visual checked | Supplier DO |
| Quantity | 1. Supplier DO
2. Material Label | Every received lot | Counting every dump | Visual checked | Raw material stock card |
| Colour | 1. Supplier DO
2. Material Label | Every received lot | Every dump | Visual checked | Supplier DO |
| Quantity | 1. Supplier DO
2. Material Label | Every received lot | Counting every dump | Visual checked | Raw material stock card |
| Material Type | 1. Supplier DO
2. Material Label | Every received lot | Every dump | Visual checked | Supplier DO |
| Compounding Process | | Hardness | 1. Travel Log
2. Standard Instruction card
3. Mould testing record | Every compounding lot | Hardness block | Hardness tester machine | 1. Daily in-process material compounding - cheet - cutting inspection record |
| Colour | 1. Travel Log
2. Standard Instruction card | Every compounding lot | Every batch after compounding materials | Visual checked | 1. Travel Log
2. Daily in-process material compounding - cheet - cutting inspection record |
| Cutting | | Size: L x W | 1. Travel Log
2. Standard Instruction card | Every batch after cutting process | 1st pirces & 30 pieces | Stell ruler 30.0mm | 1. Daily in-process material compounding / sheet / cutting inspection record |
| Weight | 1. Travel Log
2. Standard Instruction card | Every batch after cutting process | 1st pirces & 30 pieces | Weight machine | 1. Daily in-process material compounding / sheet / cutting inspection record |
| Appearance | 1. Travel Log
2. Standard Instruction card | Every batch after cutting process | 1st pirces & 30 pieces | Visual check | 1. Daily in-process material compounding / sheet / cutting inspection record |
| Compressin Process | | Dimension | 1. Standard Instruction card
2. Engineering drawing | Every 2 hours | 5 pieces critical dimension | 1. caliper
2. Profiles Projector | 1. IPQC inspection record (Press section) |
| Force | 1. Standard Instruction card
2. Engineering drawing | Every 2 hours | Full cavity with random button fixed | Force machine | 1. IPQC inspection record (Press section) |
| Colour | 1. Standard Instruction card | Every 2 hours | 1st pieces & full cavity | Visual check | 1. IPQC inspection record (Press section) |
| Appearance | 1. Standard Instruction card | Every 2 hours | 1st pieces & full cavity | Visual check | 1. IPQC inspection record (Press section) |
| Printing process | | Colour | 1. Standard Instruction card | Every 2 hours | 1st pieces & 20 pieces | Visual check | 1. Printing checking record |
| Wording Position / Alignment | 1. Standard Instruction card | Every 2 hours | 1st pieces & 20 pieces | Visual check | 1. Printing checking record |
| Appearance | 1. Standard Instruction card | Every 2 hours | 1st pieces & 20 pieces | Visual check | 1. Printing checking record |
| Tempo process | | Resistance | 1. Standard Instruction card | Beginning of the process | First 10 pieces | Resistance tester | 1. Printing checking record |
| Appearance | 1. Standard Instruction card | Every 2 hours | First 10 pieces & 20 pieces after | Visual check | 1. Printing checking record |
| Post curing process | | Colour | 1. Standard Instruction card | Every 2 hours | 30 pieces each batch | Visual check | 1. Post curing oeven tempreture checking record |
| Dischargers Process | | Colour | 1. Standard Instruction card | Every 2 hours | 30 pieces each batch | Visual check | 1. Dischargers inspection record |
| Appearance | 1. Standard Instruction card | Every 2 hours | 30 pieces each batch | Visual check | 1. Dischargers inspection record |
| Spray process | | Thickness | 1. Standard Instruction card | Every 2 hours | First 5 pirces aluminum plate | Thickness gauge | 1. Spray checking record |
| Colour | 1. Standard Instruction card | Every 2 hours | 1st pieces & 20 pieces | Visual check | 1. Spray checking record |
| Appearance | 1. Standard Instruction card | Every 2 hours | 1st pieces & 20 pieces | Visual check | 1. Spray checking record |
| Finish goods | | Dimension | 1. Standard Instruction card
2. Engineering drawing | Every batch | 10 pieces critical dimension | 1. Caliper
2.Profile Projector | 1. Inspection traceability record |
Force | 1. Standard Instruction card
2. Engineering drawing | Every batch | 10 pieces with random button (Fixed) | Force machine | 1. Inspection traceability record |
Colour | 1. Standard Instruction card
2. Engineering drawing | Every batch | AQL II 0.4% | Visual check | 1. Inspection traceability record |
Appearance | 1. Standard Instruction card
2. Engineering drawing | Every batch | AQL II 0.4% | Visual check | 1. Inspection traceability record |
Resistance | 1. Standard Instruction card
2. Engineering drawing | Every batch | 10 pieces with random button | Resistance tester | 1. Inspection traceability record |
